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01732 868131 | info@convertltd.co.uk
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Our Services
Convert Ltd has always believed that satisfying the needs of our customers is our prime objective. We believe in building relationships with our customers and we are constantly reviewing our systems and approach to ensure we always deliver what you need.
We customise a manufacturing process best suited to each of your cable harnesses. Using a wide range of production and test equipment we can offer you an excellent level of service throughout, from quotation and process design to production and delivery.
The Quotation Process
You can make an enquiry or request a quote by sending your cable assembly requirements to the Convert Ltd office by either, e-mail, fax or post. We can accept diagnostic & engineering diagrams using CAD as well as Word and PDF formats.
A dedicated Technical Sales Manager will look after your quote from design and engineering through to production, providing you with a single contact point. A flat company structure enable us to quickly evaluate & react to changes in customer requirements, volumes or engineering amendments.
We will use the information supplied to source the required components at competitive prices and to develop a cost effective manufacturing processes. We will then provide you with a very competitive quote to manufacture your cable assemblies to the highest quality.
Procurement
By using our years of experience and excellent supplier relationships we can source and purchase the required components at the most competitive prices, allowing us to pass these savings directly on to you. Our supplier relationships also allow us to obtain the best lead- time for component sourcing. We also have a comprehensive system to control and store all stock including our own fully procured stock as well as any free-issued stock.
Where parts are now obsolete, working with you, we will identify alternatives. We will not deviate from your preferred component specification without your approval, but use our knowledge and experience to suggest alternatives or improvements during the quotation process.
The Engineering Process
As part of the quotation process we use our experience in Production Engineering to develop a manufacturing process that takes full advantage of the modern equipment that we have at our disposal. We are able to deliver cable harnesses to you at a consistently high quality, which also delivers real benefits over in-house manufacturing costs.
We are happy to review non-standard cable harnesses, or products that require a non-standard assembly method. We will reverse engineer any cable looms you require, working together to define the material required and designing a production process.
We will also carry out a Product Feasibility Review and once a quote is accepted, proto-types and product samples will be produced for you, to the high standards you expect. Using our test equipment we can produce a Functional Test Report and an Initial Sample Inspection Report to validate the manufacturing process and your products.
Once the samples are released for production we use the core data collected during this process to develop a detailed quality plan, specific to your products. This detailed plan contains all the relevant information needed to produce high quality cable assemblies.
Manufacturing Process Controls
Once we receive an order from you, we then use Omnis Manufacturing Software complete with full stock control and works order processing capabilities. A bill of material and production control module allows us to plan, monitor and control your order from receipt to dispatch.
As a result of the engineering process, detailed Assembly Plans are generated for all cable looms. These contain all necessary information and instructions to manufacture your products to a consistent and high quality. The plans also contain all relevant information required for our dedicated Quality Control Staff to be able to perform in-process inspections during every critical stage of our manufacturing processes, including soldering and crimping, prior to final product assembly.
Assembly boards are produced to aid the production processes, so we are able to provide a fast turn-a-round with no compromise on quality, conforming to your specification.
Throughout the procedures we employ, we have full traceability of material and labour for all of the cable harnesses we manufacture for you.
Continual investment in equipment and machinery enables us to offer you the best possible solution to your production requirements and ensures on going quality of the products we supply.
We operate a purchase order system to suit your requirements, whether you require protected stock, kanban, one-offs, scheduled orders, or if you are working on a project that requires flexibility, through commitment to each other and an understanding of your business requirements, we aim to build professional and lasting relationship.
We believe in being accessible to our customers and welcome the opportunity to visit your facilities to gain full understanding and appreciation of your product requirements. Your visits to us are always welcome, whether to review an aspect of our manufacturing process, to improve a technical aspect of product assembly, or discuss any other requirements you have.
For further information on the services that Convert Ltd offer, please do not hesitate to contact us, our brochure is also available to view on-line: Convert Ltd Brochure.
